Wattality Engineering Lab - Monochrome

Mission-Critical
BMS Engineering.

Mission-critical BMS engineering for energy storage systems. One partner, from concept to certified deployment.

Schedule Technical Discovery
IEC
UL
ISO
Compliance by Design

What is a Battery Management System?

A Battery Management System (BMS) is an electronic control unit that monitors and regulates battery cell voltage, temperature, and current in real-time. The BMS protects lithium-ion, sodium-ion, and other chemistries from overcharge, overdischarge, and thermal runaway—ensuring safe, efficient energy storage. Enterprise BMS handles safety across utility-scale installations with sub-millisecond response times and multi-layer fault isolation.

Primary Function
Real-time cell monitoring and fault containment
Industry Standards
IEC 61508, ISO 26262, UL 1973
Wattality Expertise
Custom BMS for 100MWh+ deployments
Wattality Engineer Testing 1500V Rack Battery System
Live Validation
1500V Rack Testing

The Grid-Scale Reality.

Any firm can design a PCB. But engineering a system that survives 20 years of thermal cycling, grid faults, and capacity degradation requires a different class of experience.

Scale is Exponential, Not Linear

Scaling from a 10kWh residential unit to a 100MWh utility site isn't just about adding more modules. Communication latency, data throughput, and fault propagation risks increase exponentially. We design deterministic architectures where 1ms latency means 1ms, regardless of system size.

SoC Under Load Is a Different Problem

Open-circuit voltage lookup works in the lab. Under real load, IR drop and polarization distort every reading. Coulomb counting drifts without correction. Accurate state estimation requires fusing multiple methods — and knowing when to trust which one.

Thermal Runaway is Too Late

If you're reacting to a fire, the system has already failed. True protection lies in catching the precursors—micro-shorts, impedance shifts, and gas generation—long before thermal limits are breached.

DEFENSE TOPOLOGY

Safety as Architecture.

Reliability cannot be a software patch. We implement a multi-layer defense strategy where each layer operates with complete autonomy.

01
SENSING LAYER

Cell-Level Measurement

  • High-accuracy voltage & temperature sensing
  • Open-wire detection with automatic fault isolation
  • Redundant communication paths
02
COORDINATION LAYER

Rack-Level Supervision

  • Independent hardware watchdogs
  • Contactor health monitoring & weld detection
  • Controlled pre-charge sequencing
03
DECISION LAYER

System-Level Intelligence

  • Fault boundary containment — one rack doesn't take down the system
  • EMS / PCS integration logic
  • Cloud telemetry & remote diagnostics

Compliance
by Design.

We don't "add" safety features at the end. We design the architecture around the certification requirements from Day 1. This prevents costly redesigns during the UL/IEC testing phase.

IEC 62619
UL 1973
UL 9540A
IEC 61508
IEC 62368-1
VDE 2510
Functional Safety Analysis
ISO 26262 / ASIL-D FRAMEWORK
FMEA ExecutedCOMPLETE
Fault Tree AnalysisVALIDATED
MISRA C Compliance100%
HIL TestingIN PROGRESS

Let's solve your architecture.

No sales decks. No generic feature lists. Let's look at your SLD (Single Line Diagram) and discuss how to engineer a resilient BMS for it.